Reviving a Classic: Underbody Restoration and Protection for the Subaru Legacy STi
- South West Autoworx Ltd
- 2 days ago
- 4 min read
The Subaru Legacy STi stands as a unique icon in the world of Japanese performance vehicles, perfectly blending daily practicality with an exhilarating driving experience. However, owning a classic car like this requires ongoing maintenance to preserve its value and performance. Recently, we had the chance to restore one of these vehicles, through a complete underbody cleaning and protection treatment. Our goal was not only to restore its original beauty but also to empower its longevity for the coming years.
In this blog post, we will guide you through the steps we took to revive this classic Subaru Legacy STi. We will emphasize the significance of underbody maintenance and share the techniques we utilized to ensure robust, long-term protection.

The Initial Assessment
The journey began with an initial consultation from the Subaru Legacy STi owner. The car had been lowered and fully panelled underneath, making it difficult to gauge its true condition right away. This is a common challenge for many car enthusiasts who modify their vehicles for enhanced performance. These modifications can lead to hidden issues, unnoticed until extensive checks are performed.
Once we stripped down the car, we found a black coating on the underbody. While this may have looked appealing, it hid potential problems underneath, such as rust or corrosion.

The Dry Ice Cleaning Process
To discover the real state of the underbody, we employed our dry ice cleaning technique. This innovative method can effectively remove old coatings and contaminants without harming the underlying surfaces. As we started, it became apparent that the black coating concealed some corrosion.
This example illustrates how cosmetic upgrades can mask severe underlying issues. Even if the underbody appears visually appealing, thorough inspection and cleaning are crucial to maintaining a vehicle's integrity.
Revealing the True Condition
After completing the dry ice cleaning, we successfully removed the old black coating, exposing the actual state of the underbody. Luckily, we only encountered minor surface corrosion—a relief given the potential severity of what we could have faced.
To combat this corrosion, we treated the affected areas using mechanical cleaning methods and a zinc converter. This essential step prevents further rusting and lays the groundwork for the protective coatings that would follow.
Preparing for Protection
After cleaning and treating the underbody, we moved into the preparation phase. This involved ensuring every surface was free of contaminants, ready for the application of protective coatings.
For this Subaru Legacy STi, we applied IGL Aegis, a top-tier, semi-permanent anti-corrosion coating. It offers long-lasting protection against rust, making it an ideal choice for a classic vehicle that will likely face various environmental conditions, including rain and road salt in winter.
Application of IGL Aegis
Applying IGL Aegis was a detailed process. We took care to ensure an even application across the underbody, subframes, and all accessible components. This thoroughness is key to achieving optimal protection and durability.
The advantages of IGL Aegis go beyond merely resisting corrosion. It also improves the appearance of the underbody, giving it a polished look that enhances the overall aesthetic of the vehicle's performance-centric design.

Internal Treatment for Comprehensive Protection
We didn't stop at the underbody. To guarantee the Subaru Legacy STi was comprehensively protected, we treated all cavities and chassis rails internally with Bilt Hamber cavity protection. This step is essential to prevent rust from forming in hard-to-reach areas often neglected during standard maintenance.
By addressing both external and internal components, we were able to provide a thorough protection solution that will help keep the Legacy STi in excellent shape for years to come.
Engine Bay Restoration
While the car was in our care, we seized the moment to carry out a full engine bay dry ice cleaning. This process eliminated dirt and grime while also restoring the plastics and trim to their original state.
To achieve a crisp, OEM finish, we utilized IGL Trim, a product designed specifically for rejuvenating plastic and rubber surfaces. This attention to detail means that the whole vehicle, not just the underbody, feels and looks brand new.
The Importance of Underbody Maintenance
Restoring the Subaru Legacy STi underscores the importance of regular underbody maintenance for classic cars. Many car enthusiasts focus on exterior and performance enhancements, often overlooking the underbody. However, this is where many problems can arise, particularly in regions where road salt is frequently used in winter.
Regular inspections and treatments can turn minor issues into minor fixes, ultimately saving car owners both time and money. For instance, treating rusty underbodies before they get worse can save vehicle owners an average of 30% in future repair costs.
Final Thoughts on Classic Car Care
In conclusion, the underbody restoration and protection of the Subaru Legacy STi was a meticulous and transformative journey. Utilizing advanced techniques like dry ice cleaning and high-quality protective coatings, we successfully revitalized and safeguarded this classic vehicle for years to come.
If you own a classic vehicle or are contemplating purchasing one, making underbody maintenance a priority is essential. By investing in the necessary care, you significantly enhance your vehicle's longevity and performance, ensuring it continues to deliver the joy of driving it was built for.
For more information about our underbody cleaning and protection services, feel free to get in touch with us:
📞 Contact Us: 01460767574
🌐 Website: www.swautoworx.co.uk
📧 Email: info@swautoworx.co.uk
Taking the right steps today can secure your classic car as a lasting source of pride and enjoyment for many years to come.
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